Line Balancing Study Using Value Stream Mapping Tool on Lean Manufacturing: A Case Study in an Electronic Industry

Penulis

  • Kamarulzaman Mahmad Khairai Universiti Malaysia Pahang
  • Siti Nor Aisyah Khalil Universiti Malaysia Pahang

DOI:

https://doi.org/10.62048/qjms.v1i2.39

Kata Kunci:

value stream mapping, keseimbangan lini, bottlenecks, penggunaan

Abstrak

XY Electronics adalah suatu perusahaan internasional berpengaruh di bidang komponen elektronik dan manufaktur yang saat ini menghadapi kendala signifikan dalam proses produksinya. Kendala ini berdampak negatif pada output perusahaan, waktu tunggu, dan biaya operasional. Untuk mengatasi masalah ini, studi ini meneliti lini produksi untuk produk A dengan menggunakan teknik Value Stream Mapping . Penelitian ini bertujuan untuk menganalisis waktu proses dan menemukan penyumbatan dengan melampaui waktu takt. Tujuannya juga untuk menunjukkan area yang melebihi waktu siklus produksi dan mengoptimalkan pemanfaatan lini dengan meningkatkan keseimbangan lini dan mengurangi limbah. Tujuan utama dari penelitian ini adalah untuk meningkatkan efisiensi dan daya saing XY Electronics di pasar elektronik yang cepat berubah.

Referensi

Andrade, P. F., Pereira, V. G., & Del Conte, E. G. (2016). Value stream mapping and lean simulation: A case study of an automotive company. The International Journal of Advanced Manufacturing Technology, 85(1–4), 547–555. https://doi.org/10.1007/s00170-015-7972-7

Chan, L., & Wu, M.-L. (2005). A systematic approach to quality function deployment with a full illustrative example. Omega, 33(2), 119–139. https://doi.org/10.1016/j.omega.2004.03.010

Hatami, M., Zahraee, S. M., Khademi, A., Shahpanah, A., & Rohani, J. M. (2014). Evaluating the Effect of Main Factors in Manufacturing Production Line Based on Simulation Experiment. Applied Mechanics and Materials, 606, 199–203. https://doi.org/10.4028/www.scientific.net/AMM.606.199

Jayswal, A. (2017). A Literature Review on Lean Manufacturing Techniques. International Journal of Advance Research, Ideas and Innovations in Technology, 3(2), 606–611.

K?os, S., & Patalas-Maliszewska, J. (2015). Throughput Analysis of Automatic Production Lines Based on Simulation Methods. In K. Jackowski, R. Burduk, K. Walkowiak, M. Wozniak, & H. Yin (Eds.), Intelligent Data Engineering and Automated Learning – IDEAL 2015 (Vol. 9375, pp. 181–190). Springer International Publishing. https://doi.org/10.1007/978-3-319-24834-9_22

Rathod, B., Shinde, P., Raut, D., & Waghmare, G. (2016). Optimization of Cycle Time by Lean Manufacturing Techniques-Line Balancing Approach. 4.

Russell, R. S., & Taylor, B. W. (2019). Operations and supply chain management (Tenth edition). Wiley.

Sangwa, N. R., & Sangwan, K. S. (2023). Leanness assessment of a complex assembly line using integrated value stream mapping: A case study. The TQM Journal, 35(4), 893–923. https://doi.org/10.1108/TQM-12-2021-0369

Shou, W., Wang, J., Wu, P., Wang, X., & Chong, H.-Y. (2017). A cross-sector review on the use of value stream mapping. International Journal of Production Research, 55(13), 3906–3928. https://doi.org/10.1080/00207543.2017.1311031

Soliman, M. (2020). Takt Time Takt Time: A Guide to the Very Basic Lean Calculation.

Tompkins, J. A. (Ed.). (2010). Facilities planning (4th ed). J. Wiley.

Ünal, C., & Bilget, S. (2021). Examination of lean manufacturing systems by simulation technique in apparel industry. The Journal of The Textile Institute, 112(3), 377–387. https://doi.org/10.1080/00405000.2020.1756104

Womack, J. P., & Jones, D. T. (1997). Lean Thinking—Banish Waste and Create Wealth in your Corporation. Journal of the Operational Research Society, 48(11), 1148–1148. https://doi.org/10.1038/sj.jors.2600967

Wong, K. C., Woo, K. Z., & Woo, K. H. (2016). Ishikawa Diagram. In W. O’Donohue & A. Maragakis (Eds.), Quality Improvement in Behavioral Health (pp. 119–132). Springer International Publishing. https://doi.org/10.1007/978-3-319-26209-3_9

##submission.downloads##

Diterbitkan

2024-07-07

Cara Mengutip

Khairai, K. M., & Khalil, S. N. A. (2024). Line Balancing Study Using Value Stream Mapping Tool on Lean Manufacturing: A Case Study in an Electronic Industry. Jurnal Studi Multidisiplin Qomaruna, 1(2). https://doi.org/10.62048/qjms.v1i2.39